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Graphic Design

Print and Production Finishes: Folding and Finishing

Adapted from Print and Production Finishes for Brochures and Catalogs (Rotovision)

By Roger Fawcett-Tang

Dateline: September 27, 2006
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Quite often the most rudimentary of production techniques can be used, but by giving additional thought to the materials used, or the size of a project, the result can become something that rises above the commonplace. By developing a greater understanding of the conventional off-set litho printing methods, the designer can see how the system can be adjusted to meet his needs. Two-color printing can be used to help reduce printing costs and can often result in a far richer product as the colors are flat and solid. The pigments are more vibrant than a color achieved out of CMYK, which is made up of tinted values of the four process colors. Overprinting two colors can also produce interesting effects that are unique to the process.

The choice of materials can have a striking effect on the product. Consideration should always be given to the substrate. Changing the weight, color, or finish can achieve a great effect on the finished work. As designers focus more and more on the screen-based virtual world of brochure design, it is easy to neglect the tactile quality of the finished work. Think about the way the pages will be planned-up on the printer’s plates (imposition). Maybe some sections of a brochure or catalog don’t need to be printed 4-color process; perhaps additional special fifth or sixth colors could be added to certain sections or plates that will not necessarily appear on consecutive pages in the final bound document.

What are the effects of printing onto very thin (bible) paper, or even coated stocks that have a greater degree of showthrough. This can be used to your advantage; by being aware of what can be seen, and the density and shape of objects on the pages following, the design can work to hide and reveal shapes as the pages are turned.

A creative solution is often possible, whatever the print budget. By reducing the physical size of a brochure, the designer can save on printer’s plates and paper costs. This saving can then be used to cover the cost of a better binding technique, paper quality, or additional colors. By building a good knowledge of the printing industry, the designer will gain a clearer understanding of the costs associated with different printing processes. This will enable him/her to design in the most cost-effective manner, while creating visually rich designs for print, whether for a 1-color booklet or a 6-color corporate brochure.

Design Kapitza
Project What does it mean when a whole culture dreams the same dream?
Specification 120 French-folded pages plus 8-page cover printed as 5 single-color sections
French-folded, perfect-bound
 
For an exhibition of three text-based artists, Kapitza took charge of the visual manifestation of their written words. The exhibition was formed by a series of 15 A1 (594 x 841mm/233/8 x 331/8in) posters, each with a text printed in a single color. The designer worked with just one dotmatrix font for the entire project. The selected font is simply constructed from a square base element, which has the advantage of allowing the typeface to be scaled up and down and to maintain a relationship with other letters at different sizes.



The catalog accompanying the exhibition was simply formed by cutting, folding, and binding the 15 posters, thereby making catalog and exhibition one entity. Five different Pantone colors were used for the posters, which helps add pace and variation to the bound catalog edition. The designer has created the posters in such a way that when they appear in the bound edition they are still intact and readable. This is achieved by making the text appear at different scales on the same sheets, allowing for legibility at different distances.



		
Design Irma Boom
Project Grafisch Nederland 2005 Kleur
Specification 168 pages
printed 4-color process plus 80 special Pantone colors
perforated
perfect-bound
 
Based on the theme of "color," Irma Boom was given total freedom to develop this book for the KVGO (the Dutch Association of the Graphic Industry). She selected 80 works of art by various artists ranging from Jan Vermeer to Andy Warhol. Each image was fragmented into a series of color bars that depict the original painting’s palette.



These abstracted paintings are concealed within the perforated sections of the book. The pages must be torn open in order to reveal the "image." On the outside of these folded sections are a series of flat color fields printed in a vast array of Pantone inks.



		
Design Karel Martens
Project Counterprint
Specification 64-page text section plus 16-page folded cover
printed 4-color process
perfect-bound
 
Featuring the beautiful, self-initiated printed works of the Dutch graphic designer and teacher Karel Martens, this book has an unfinished quality to it—the sheets, which are printed only on one face, have been folded and bound into the book without the top folded edge being trimmed off. As a result, the book feels like a collection of seemingly random elements, with great contrasts of scale and color.



The cover is produced as a large printed sheet, printed 4-color process on one side, with the other printed in black only. The color work is folded inside the cover, requiring a degree of care to unfold it to see the full scale of the sheet without tearing the cover away from the main body of the book.




		
Design MadeThought
Project The Piano Factory
Specification 30 pages plus 8-page cover
printed 4-color process
concertina-folded sections
 
Produced to promote an office development in central London, this understated brochure plays with black-onblack printing, both on the cover and inside. The cover is simply printed in black, with a match varnish used to create a silhouette of trees and foliage, giving it a nocturnal quality. Inside, the text pages are revealed as a long concertina-folded section, with all the text reversed out in white.



Full-color photographs are used throughout the catalog, with sections of the images overprinted with black, which again gives a dark, nocturnal quality to the brochure. The flipside of this concertina is also printed in solid black.




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Excerpted with permission from Print and Production Finishes for Brochures and Catalogs (Rotovision) by Roger Fawcett-Tang. Copyright © 2006 Rotovision.

  

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